FEED

Weighing & Auto batching system

• Corrugated & Round bins for holding individual ingredients. Single bin capacity up to 40m3.
• It Constitutes of individual variable pitch screw feeders / bin dischargers with weigh hopper scales for exact weighing of all constituents as per recipe.
• As per the recipe, the feed ingredients are weighed in exact quantities, in least possible time.
• We also offer premixing of feed ingredients prior to grinding to ensure optimum grinding performance.

Grinding

• We offer 2 stage grinding because it is possible to use cheaper ingredients/starch when fine grinding is done.
• We offer 1500/3000 rpm grinders in various screen areas with low / medium hammer to screen clearances for efficient grinding.
• Fully integrated aspiration bag filters with plenum chambers are used for efficient grinding, reduced temp. rise, cleaned screen holes. Air filtration helps us to keep entire feed plant clean & hygienic.

Mixing

• Paddle mixer is used for fast & vigorous dry mixing with good amount of liquid addition.
• Premix, Oil & Liquid are added & mixed with raw material in double rotor paddle mixer for fast & homogenous mixing.

Premix

• Full stainless steel mirror polished round storage bins, variable batch screw dis chargers & weighing units are used for micro weighing to the accuracy of + 0.1 %.

Oil / Fat dosing

• Load cell based fully automatic oil dosing system ensures accurate & reliable dosing / spraying of oil / fat within stipulated time frame in the mixer for homogenous fat addition in the recipe.

Pelleting

• We ensure maximizing the retention time in ther Pre-Conditioner and in Post-Conditioner. These processes enhances carbohydrate digestibility and ensure good water stability of feed.
• We offer Pre-Conditioner with adjustable blades and good fill level.
• The Post-Conditioner maintains the feed at 85°-90° C temperature for 10-20 min.
• Robustly engineered steel housing in welded construction for Vibration less operation.
• Rotor assembly comprising main drive pulley and die holder. 
• Stainless steel door and spout for long life.
• The die speed can be adapted to suit the particular properties of the material to be pelletized.
• Large die area to motor load.

Cooling

• Counter flow enables the pellet to be cooled gradually thus minimizing the risk of “cooling shock”.
• The steady discharge system ensures minimize of fine occurrence.
• Compact design – less floor space. Full stainless steel design.
• Full stainless steel design.

Crumbling

• The rolls are grooved with different specification (TPI) to suit the product sizing.
• Differential rotational speed of rolls for perfect crumbling.
• Rotary feeder for even distribution pellet along the length of rolls.
• Low noise and easy maintenance.

Screening

• As the product travels and encounters the screening surface, the vibrating screen throws the product across the screen and separates the size required.
• Screening system provides fast, efficient method of size separation with proper sieving time to eliminate powder from feed.

Auto Bagging

• Feed in 25-100kgs. bags are auto weighed and stitched for dispatches.